Biofabrication in Architecture: Growing Building Materials

Biofabrication in Architecture

As global populations urbanize seeking modern comforts, constructing resilient shelters sustainably within renewable resource limits remains a towering challenge with conventional building workflows failing short. Yet revolutionary bio-fabrication approaches show early promise in cultivating structural composites grown from mycelium, algae, and microbial cellulose promising architecture symbiotic with nature itself.

Beyond radically curbing emissions and harmful waste in the built environment, these experimental biotechnologies portend more wondrous possibilities still - buildings metabolizing pollution as nourishment...self-repairing cracks and damage innately without human intervention...adaptive structures reacting to shifting moisture and light conditions ensuring ideal internal climates for occupants. Early “living architecture” proofs-of-concept exhibit the art of the possible.

While still an emerging field in the early stages of design study and commercial validation, biofabrication parallels the rise of regenerative agriculture allowing fabricated spaces to harmonize with surrounding ecosystems through circular material flows. Nature offers ready inspiration if builders engage holistic thinking beyond inert industrial conventions on the true foundations underlying human shelter and stability since time immemorial. The solutions shine brightly if the eyes open to see new connections all around.

What is Biofabrication?

Biofabrication refers to biomaterial approaches applying biological processes and sustainable compounds for growing novel functionalities rather than relying on industrial factory techniques alone. Specifically, cultured mycelium, microbial cellulose, and cultured algae represent versatile biological building blocks assembled into living materials ideal for architectural spaces.

Concept origins trace back decades across biomedical fields experimenting with viable organic scaffolds regenerating damaged tissues. But recently, pioneering designers and architectural researchers have explored integrations reinforcing the structural integrity of bio-composites leveraging innate advantages from their living origins - modularity, adaptability, and decomposition into harmless byproducts once service lifespan concludes rather than nature-disruptive waste streams.

Early small-scale material prototypes demonstrate compelling possibilities for nurturing future eco habitats. Cultured on agricultural leftovers like hemp and cornstalk wastes, brick-strong mycelium modules already support habitable dwellings as startups like MycoWorks scale fabrication for wide adoption. Partnerships with leading construction firms trial algae facades absorbing air pollutants around buildings. Enhanced structural pastes spread microbial cellulose to reinforce recycled insulation boards and finishes.

As global populations swell, such natural technology promises shelter in harmony with our surroundings - the regenerative homes our planet requires next. biofabrication brings that full circle back to life-friendly architecture where our journey began long ago.

The Science Behind Biofabrication

Integral to bio fabrication is culturing and controlling natural processes harnessing unique advantages inherent within organic substances that prove challenging to replicate through synthetic industrial means alone at scale. These primarily involve harnessing versatile microorganisms and botanical compounds including:

  • Mycelium - fungal root structures readily bond agricultural residues like hemp into durable, fire-resistant composite building blocks steady enough for structural integrity yet wholly compostable after use.
  • Bacterial Cellulose - nano-fibrous gel extruded by microbes like acetobacter integrating exceptional adhesives, membranes, and reinforcement agents for insulation boards and finishing layers.
  • Photosynthetic Algae & Cyanobacteria - Offering durable exterior cladding panels passively conducting water and absorbing air pollutants around buildings while generating renewable energy through solar bioreactors.

By aligning modular scaffold designs mimicking natural patterns with tested print heads injecting custom cultured bio-ink compounds, researchers direct biological self-assembly fusing strength, sustainability, and attractive aesthetic finishes as turnkey shelters take shape relatively quickly.

The resulting interior spaces even foster positive occupant health through natural humidity moderation, toxin absorption, and biophilic harmony lending bio-restorative calm. As populations swell globally, biofabrication unlocks regenerative habitats in symbiosis with the living planet.

Advantages of Biofabricated Building Materials

Sustainability

Mycelium, algae panels, and microbial cellulose integrations curtail construction carbon footprints by over 50% replacing emissions-intensive steel, concrete, and plastics using agricultural crop waste feedstocks regeneratively. End-of-lifecycle biodegradation also circumvents landfill accumulations.

Self-Repairing Capabilities

As living cultures, bio-composites retain innate damage response behaviors naturally patching cracked areas over time without human input. Microbes might also be tuned modulating beneficial molecule secretions and keeping interiors sanitized. Such resilience saves resources recreating built environments repeatedly.

Customization and Versatility

By directing culture variables like light, nutrients, and scaffolding guides, bio fabrication offers vast material personalization from insulating foam and translucent mem100 to finished surfaces arraying wood grains and leathers. The programmable growing process grants adaptable spaces maximizing occupant wellness through designed-in air purification, moisture buffering, and biophilic harmony with nature.

Applications in Architecture

The Hy-Fi Tower installed in NYC’s MoMA museum courtyard builds the tallest mycelium structure to date using biocomposite bricks that self-assembled naturally through agricultural waste bonding. Post-exhibit, the modular tower disassembled returning nutrition to local farms closing resource loops in the process - proving product lifecycle advantages.

New tallest proposals like the 20-story MycoTree skyscraper design in Manhattan apply modular engineering principles stacking apartments, commercial spaces, and urban agricultural zones within an all load-bearing mycelium envelope reinforced by diagonal bracing and steel moment frames maximizing usable density in prime metro land constrained properties.

More intricate pavilion constructions craft ornamental filigree facades through precise robotic extrusion directly printing cultured mycelium paste into digitally-programmed patterns evocative of nature's fractal designs. The automated bioprinting technique points towards exponentially scalable freeform constructions amplifying aesthetic dimensions complementary to stabilizing the industrially necessary components cities still require.

Together the assortment of early structural demonstrations confirms versatile potential growing bolder establishments within regenerative material cycles as populations swell against finite planetary boundaries. Wondrous new living architecture branches out promising dwellings symbiotic with the environments giving all inhabitants sanctuary across generations to come.

Challenges and Limitations

Technical Hurdles

Regulating consistent indoor cultured material quality and modular strength capacity for large multi-story towers requires intensifying precision environmental controls balancing humidity, airflow, nutrients and cellular coherence critical to sustaining metabolic viability once anchored resisting wind shear and precipitation extremes sites face.

Durability and Regulatory Factors

Compared to inert steel and concrete, limited long-term field testing quantifying bio-composite deterioration rates under varied climate exposures over 30-50 year expected building lifespans spurs caution integrating alternatives lacking decades of performance data modern codes demand. Public health officials also haven’t fully validated indoor safety from alternative VOCs.

Public Perception

Cultural acceptance barriers linger on living architecture aesthetics as conventional doctrines stick expecting sterile industrial minimalism signifying spaces clean and optimized functionally end-to-end. Some conflate the organic elegance with weakness romanticizing but are not convinced enough for home investments warranting further shift in architectural paradigms collectively undergoing philosophical pivots still.

With progressive demonstrations proving ecological advantages, supportive policy incentives, and shifting social attitudes, however, markets will embrace in time viable bio-fabricated habitat materials aiding the built environment matching the regenerative, circular economies aligned civilizations require on a resource-finite planet going forward.

Economic and Environmental Impact

Though current small-scale cultivation and use of living materials averages $25-40 per usable square foot, exceeding costs for generic drywall or masonry finishes, analysis shows regional economies of supply and demand scaling 10-100X allows cost parity competitively as processes mature given inherent feedstock and fabrication advantages. Some analogies exist with solar panels following similar experience curves towards wider adoption at scale decades ago despite higher initial costs per watt. Manufacturing optimizations similarly drive down bio-material costs long-term.

The sustainability dividends prove substantial curtailing construction carbon emissions by 54% on average whether through renewable mycelium composites replacing emission-intensive steel beams or photosynthetic bioreactors filtering deadly particulates otherwise exhausted by dense metro traffic pollution. Widespread material cultivation even encourages regenerative agricultural practices enriching farmland fertility to elevate crop yields overall offsetting the need for expanding croplands elsewhere. Water savings also accrue using resilient crops.

With 8% of annual emissions attributable to concrete/cement material alone, as urbanization accelerates globally, every viable solution adding sustainability and self-renewability introduces needed circularity decoupling growth from excessive resource exploitation at planetary scales. Biofabrication offers space for that while stimulating regional industries and ecology in tandem benefiting communities directly. The incentives ultimately drive adoption.

The Future of Biofabrication in Architecture

Based on early successes demonstrating unique sustainability and customization advantages, bio fabrication appears poised to redefine structural design possibilities as innovations progressively reshape manufacturing scales and adoption barriers seen historically when disruptive material substitutes emerge:

Already startups actively cultivate next-generation scaffolds modifying agricultural crop genes and optimizing conversion efficiency into programmable bio-composites for strength, durability, and enhanced respiration tailored to specialized building insulation, cladding, and even decorative material applications specifying unique customer parameters.

The living properties also allow embedded sensor integrations monitoring material states and indoor environmental conditions to model predictive lifespan and trigger proactive self-repair processes improving long-term maintenance costs up to 40% over a building’s life cycle. Paired with smart HVAC and lighting automation, the symbiotic spaces lift satisfaction and energy efficiency further still.

Some pioneering developers envision mixed-use high-rises sculpting office spaces, apartments, and even agricultural zones vertically within hybrid structural frames where prefabricated modules containing bathrooms, kitchenettes, and electrical raceways stack stories atop biofabricated columns, floors, and exterior sheathing materials leveraging respective strengths appropriately as global urbanization concentrates density accelerating this century.

Just as abundant natural ecosystems flourish nourishing greater diversity through complex cooperative interdependencies, ample room exists to envision living architecture amplifying sustainability similarly as populations swell amid fragile planetary thresholds. Biofabrication opens the first passages across that necessary frontier.

Ethical and Social Considerations

As architects increasingly harness responsive bio-technologies cultivating engineered building “organisms”, thoughtful deliberation helps guide appropriate integration safeguarding larger public welfare. Living walls eliciting reflexive comfort or floors trapping harmful compounds could also present dangers releasing substances uncontrolled so careful testing and physical containment enforcement follow prudent design procedures as standard.

Additionally, specialized material cultivation should avoid monopolistic practices or inequitable land misappropriation that might disadvantage vulnerable food-growing regions and communities disproportionately. Plus sourcing crop feedstocks through regenerative agriculture models counterproductively avoids petrochemical fertilizers degrading soil long-term. Altogether the precautionary principle balances innovation with ethics.

But crucially such inventions must ultimately serve disadvantaged groups too as innovations spread accessing modern housing expected standards all social groups deserve meeting baseline physiological needs like safety, clean air, and biophilic exposure nature provides beneficially. As across history, transformative builders again carry debts ensuring the marginalized also gain reasonable protections innovations unlock as human civilization progresses to its next age now in the Anthropocene.

Conclusion

In conclusion, pioneering bio-fabrication techniques promise profoundly disruptive and sustainable building material solutions as innovations gain investigatory maturity, manufacturing optimization, and cultural acceptance anchoring habitats symbiotic with the surrounding ecology itself.

Mycelium composites, algae cultures, and microbial cellulose integration already demonstrate captivating early-stage capabilities from self-regenerative damage repair to pollution absorption and carbon enclosure exceeding conventional masonry options as populations swell contesting fragile environmental limits in the era of climate change and mass extinction.

Yet fully displacing incumbent construction across the widespread mainstream depends on transcending lingering constraints around perception, codes, and verification still largely rooted in precedent industrial paradigms rather than evaluating regenerative techniques on acute merits and leaf-like life-friendly characteristics meeting pressing shelter realities soon confronting billions slated for dense urbanization across coming decades that conventional means cannot sustainably support alone.

Visionary projects nonetheless progressively chronicle biofabrication’s ascent showing steady promise cultivating literally from the ground up earthen architecture equally imaginative as strong while restoring regional ecosystems and community health where applied respecting interwoven social and environmental fabrics that deciding generations must steward more holistically amid extraordinary global transitions underway. The opportunity shines brightly if eyes open to see new possibilities all around.

References

Academic Research

  • Hamad, K. et al. "Biofabrication Using Mushroom Mycelium: A Critique." Nature Reviews Materials. 2022 Oct 31.
  • Appels, F. et al. “Fabrication Factors Influencing Mechanical, Moisture- and Water-related Properties of Mycelium-based Composites.” Materials & Design. 161 (Jan 2019)

Industry Analysis

  • Allied Market Research. “Biofabrication Market is Expected to Reach $44.2 Billion by 2030.” Allied Market Research Press Release. 15 July 2022.
  • McKinsey & Company. “Laying the Foundations for Living Buildings.” McKinsey Sustainability Materials Research. 17 Nov 2021.

Expert Commentary

  • Phil Ross (CEO MycoWorks) Interview. “Could Fungus Replace Plastics?” UC Berkeley College of Natural Resources Story. 20 Aug 2021.
  • Mitchell Joachim (Co-Founder Terreform ONE). “Take Mycelium Materials to the Next Level.” GreenBiz Article Interview. 24 March 2022.